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CZ Standardized chemical process pump

    CZ Standardized chemical process pump

    The CZ Standardized Chemical Process Pump is a high-efficiency, reliable pump designed for industrial chemical processing applications. Engineered with durable materials and standardized components, it ensures consistent flow, stable pressure, and long-term operational reliability. Ideal for corrosive liquids, acids, alkalis, and chemical solvents, the CZ pump supports safe and efficient fluid transfer in chemical plants, pharmaceutical production, and industrial processing systems. Its modular design allows for easy maintenance and installation, reducing downtime and operational costs while m...
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1. Product introduction

CZ series standard petrochemical process pumps (i.e. CZ chemical pump, petrochemical pump) are horizontal, single-stage, single suction centrifugal pumps; Its size and performance comply with DIN24256/ISO2858 standard. The performance range of CZ series standard chemical pump covers all the performances of IH series standard chemical pump, and its efficiency, cavitation performance and other indicators are superior to IH type pump.

2. Product pictures

CZ Standardized chemical process pump

3. Scope of application

CZ series standard petrochemical process pumps (i.e. CZ chemical pumps, petrochemical pumps) can transport low or high temperature liquids; Neutral or corrosive liquid; Clean or liquid containing solid particles. Particularly suitable for: chemical and petrochemical industries; Refinery; Paper mills and pulp industry; Grain production industry.

CZ series standard petrochemical process pumps (viz. CZ chemical pumps and petrochemical pumps) mainly transport inorganic and organic acids such as sulfuric acid, nitric acid, hydrochloric acid and phosphoric acid at various temperatures and concentrations.

2. Alkaline solutions such as sodium hydroxide and sodium carbonate at various temperatures and concentrations.

3. Various salt solutions.

4. Various liquid petrochemical products and organic compounds,

5. Other corrosive raw materials and products.

6. At present, the corrosion resistant materials of our company can meet the requirements of the above media.

Performance range: flow: 3.2-2000m3/h; lift: 7-160m; working pressure: 2.5MPa; working temperature: - 80-300 ℃

Note: When ordering, please provide the details of the media to be transported.

4. Product Features

The pressure acting on the shaft seal is balanced by the balance hole on the auxiliary blade or impeller. The shaft seal can be either a soft packing seal (which can be cooled or not) or a single or double end non-equilibrium mechanical seal of various structures. The ball bearing is durable and the shaft diameter is sufficient to ensure smooth operation. The pump body of some specifications is designed as a double screw shell to balance the radial force. The bearing frame, including shaft, impeller, stuffing box, etc., forms a combined part, so that the pump body does not need to be removed from the pipe during maintenance (if the extended coupling is used, the motor does not need to be removed). The flange design adopts PN16 and PN25 (according to the difference of materials).

5. Use needs

(1) Regularly fill the bearing box with high-quality calcium base grease and replace the wearing parts

(2) If cavitation occurs when the pump is running, it must be stopped within 1 minute.

(3) When the pump is shut down for a long time, the inner flow passage of the pump shall be cleaned.

(4) If the power is cut off suddenly when the pump is running, the power must be turned off immediately and the outlet valve must be closed.

(5) The noise of the pump is ≤ 95dB. In case of vibration and noise, the pump should be shut down for inspection and troubleshooting before operation.

(6) The pump shall be used under suction, and the pump shall be filled or vacuumized before starting; The pump is used under the condition of reverse filling. Before starting, the pump shall be filled with the infusion fluid. After the air in the pump is expelled, the gate valve of the discharge pipe shall be closed.

6. Detailed Performance Parameters of CZ Standard Chemical Pump

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CZ Standardized Chemical Process Pump

The CZ Standardized Chemical Process Pump is a high-performance, reliable pump designed for industrial chemical processing applications. Engineered with durable materials and standardized components, the pump ensures consistent flow, stable pressure, and long-term operational efficiency. Its design is optimized for handling corrosive liquids, acids, alkalis, and industrial chemical solvents, making it ideal for chemical plants, pharmaceutical production, and industrial process systems.


Product Overview

The CZ Standardized Chemical Process Pump is widely recognized for its modular design, high reliability, and ease of maintenance.

Key Features:

  • Standardized components for quick replacement and easy maintenance

  • Corrosion-resistant materials for long-term durability in chemical environments

  • High-efficiency hydraulic design for energy-saving operation

  • Compact and modular structure suitable for diverse installation setups

  • Compliance with international safety and performance standards

Typical Applications:

  • Acid and alkali transfer in chemical processing plants

  • Pharmaceutical solution circulation

  • Industrial wastewater and neutralization systems

  • Chemical solvent transfer in petrochemical operations


CZ Standardized chemical process pump

Usage and Operational Guidelines

To ensure optimal performance and longevity, proper usage and operational procedures must be followed.

Installation Instructions

  1. Mount the pump on a level, vibration-free foundation.

  2. Align the pump shaft with the motor to prevent wear.

  3. Connect suction and discharge lines, ensuring no air leaks are present.

  4. Confirm that electrical connections comply with local regulations.

  5. Install any required valves, gauges, and safety devices according to manufacturer guidelines.

Startup Procedure

  • Verify the pump and pipeline are free from debris.

  • Prime the pump to avoid dry running.

  • Gradually start the motor and monitor flow rate, pressure, and motor load.

  • Check for unusual vibrations or noise, and stop immediately if abnormalities occur.

Operational Tips

  • Avoid running the pump dry to prevent seal and impeller damage.

  • Maintain stable operating conditions to reduce wear and energy consumption.

  • Record operating data regularly for performance monitoring and troubleshooting.


Maintenance Tips

Regular maintenance and inspection are crucial for maximizing the life of the CZ Standardized Chemical Process Pump.

Maintenance Schedule

ComponentMaintenance FrequencyInspection Method
Mechanical SealsEvery 3 monthsCheck for leaks or wear
Impeller and CasingEvery 6 monthsInspect for corrosion or damage
BearingsEvery 6 monthsLubricate and check alignment
Motor and Electrical SystemAnnuallyInspect insulation and connections
Overall Pump PerformanceMonthlyRecord flow, pressure, and vibration data

Cleaning and Lubrication

  • Clean impeller and casing with compatible solvents.

  • Lubricate bearings according to manufacturer specifications.

  • Avoid using abrasive cleaning methods that can damage pump surfaces.


Upgrade and Improvement Options

The CZ Standardized Chemical Process Pump offers several upgrade paths to enhance performance and meet evolving industrial requirements.

Upgrade Options

  1. High-efficiency impellers to improve flow rate and reduce energy consumption.

  2. Enhanced sealing systems for better leak prevention in aggressive chemical environments.

  3. Explosion-proof motor options for hazardous chemical operations.

  4. Variable frequency drive (VFD) integration for precise flow control and energy savings.

  5. Advanced monitoring sensors for real-time performance data and predictive maintenance.

Benefits of Upgrades

  • Increased operational efficiency

  • Reduced downtime and maintenance costs

  • Improved safety and compliance with industrial standards

  • Extended service life of pump components


Core Advantages

The CZ Standardized Chemical Process Pump delivers significant advantages over conventional pumps, making it an ideal choice for chemical processing applications.

1. Material Durability

Constructed with corrosion-resistant alloys and composite materials, the pump withstands aggressive chemicals, reducing replacement frequency.

2. Standardization

Interchangeable components simplify maintenance and reduce the need for specialized parts.

3. Operational Efficiency

  • Hydraulic optimization ensures minimal energy consumption.

  • Stable flow reduces fluctuations and protects downstream equipment.

4. Safety Compliance

Designed according to international safety standards, including pressure, electrical, and chemical exposure requirements.

5. Ease of Maintenance

  • Quick access to impellers, seals, and bearings.

  • Reduced downtime for routine inspections.

  • Lower operational and maintenance costs.


Conclusion

The CZ Standardized Chemical Process Pump is a robust, reliable, and efficient solution for industrial chemical transfer. Its standardized design, corrosion-resistant materials, and modular structure ensure long-term reliability and ease of maintenance.

By following proper installation, operational, and maintenance guidelines, industrial operators can maximize pump performance, reduce downtime, and maintain safe and efficient chemical processing operations.

Whether for acid transfer, pharmaceutical solutions, or industrial wastewater systems, the CZ pump delivers consistent, reliable, and energy-efficient performance in demanding chemical environments.

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whatsapp:+86 15868545868/+8618968868555

Email:haiwan@haiwanpump.cn

Add:Meiao Street, Qiaoxia Town, Yongjia County Wenzhou City, Zhejiang, China


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